Machine vision as part of the larger automation solution.  Ultimate success in getting the key components working smoothly together.

• Seeing the image the camera takes –  It is a good idea to display the image that the camera takes to the operator or maintenance so there is an indication of what the vision system is doing.  Getting the production line people to “buy in” and accept that the vision system is working is sometimes harder that you might think.  Let us explain the different solutions available for viewing the images.
• Saving images to the hard drive – It is a good idea to be able to save images of failed parts.  When the machine or process starts creating rejects you need to be able to archive the images of the failed parts in an effort to determine what went wrong.  There are several methods available for doing this, please call us to discuss the details.
• Communication to the PLC – It is highly recommended that the vision system be able to communicate to the PLC and the HMI screen.  Let us discuss the options for doing this and the advantages.
• Triggering the camera – if you are an experienced user you surely already understand the importance of a reliable camera trigger.  If you are new to machine vision let us guide you through the selection and implementation of a reliable camera triggering method.
• Planning – implementing a machine vision solution requires close communication with many groups in your organization, mechanical (for the camera and light mounting details), electrical (for PLC communication and triggering), quality (for specification development, testing and buyoff), and project management.  We understand that a smooth implementation is as important as the solution itself.  Contact us so we can explain how we work in a larger group setting.
• Living with the vision system – Once the vision system is complete the end user needs to interact with it in a safe manner.  Cognex VisionvView and Cognex TestRun are two great ways to use the vision system without adversely affecting it.